Storage battery cell cover and construction



May 5, 1953 J. K. SHANNON STORAGE BATTERY CELL COVER AND CONSTRUCTION Filed Feb. 5, 1949 2 SHEETS-SHEET 1 {29 FIGJS. 2a 33 34 5 26 Dad 35 3 2.9 23 I Elia Z4 16 28 INVENTOR. 27 11 3a 17 'C/OHN'A. imlwvalv,

BY z 4 f/ 25 z RTTORNEY$ y 5, 1953 J. K. SHANNON 2,637,759

STORAGE BATTERY CELL COVER AND CONSTRUCTION Filed Feb 5, 1949 2 SHEETS-SHEET 2 47 i IIWEN/"OR. 48 6 JOHN Kfirmmvo/v,

pm-52$ 1716.14. BY

ATTOPNEYE.

Patented May 5, 1953 UNITED STATES PATENT OFFICE STORAGE BATTERY CELL COVER AND CONSTRUCTION John K. Shannon, Kenosha, Wis.

Application February 5, 1949, Serial No. 74,849

Claims.

These and other objects of the invention which will be set forth hereinafter or will be apparent to one skilled in the art upon reading these specifications, I accomplish in that construction and arrangement of parts of which I shall now describe an exemplary embodiment. Reference is made to the accompanying drawings wherein:

Figure 1 is a top plan view of my cell cover for an outside cell of the accumulator.

Figure 2 is an end elevational view of the same cover.

Figure 3 is a longitudinal sectional view taken along the section line 3-3 of Figure 1.

Figure 4. is a transverse sectional view taken along the section line 4-4 of Figure 3.

Figure 5 is a similar sectional View showing a metallic connector member in position.

Figure 6 is an exploded transverse sectional view of an accumulator case, a cell cover, and associated parts.

Figure 7 is a perspective view of one form of connector member which I may employ.

Figure 8 is a perspective view of another form of connector member which I may employ.

Figure 9 is a perspective view of a jumper, or means for effecting interconnection between cells of the accumulator.

Figure 10 is a transverse sectional view through the middle cell of an assembled accumulator, taken along the section line |0IU of Figure 11.

Figure 11 is a top plan view of an accumulator after assembly as hereinafter described, but before the filling in of the sealing compound.

Figure 12 is a top plan view of the completed accumulator.

Figure 13 is a transverse partial section through the center cell taken along section line I3-l3 of Figure 12.

Figure 14 is a longitudinal partial section through the accumulator taken along the section line l4-l4 of Figure 12.

Figure 15 is a perspective view of one form of terminal member which I may employ.

Figure 16 is a partial perspective view of a modified form of terminal member.

Figure 17' is a detail fragmentary transverse sectional view through a portion of a battery illustrating one method of molding a connector bar directly in a cell cover.

Hitherto in the commercial manufacture of storage batteries, it has been the practiceto assemble a plurality of positive and negative plates for each cell in an external jig or holder.

The plates are provided along one edge with upstanding integral lugs by which electrical connections are made to the plates, the lugs for the positive plates lying to one side of the assembly and the lugs of the negative plates to the other. The plates of course are assembled with intervening porous separators of suitable type. It has been the practice to burn to the various lugs in the two groups terminal members having upstanding terminal posts.

When the assemblieshave been made in the manner indicated, they are placed in the several cells of the storage battery, and cell covers are employed to close the cells. These cell covers are provided with filler openings, and either with openings to accept the upstanding lead terminal posts of the plate assemblies, or with molded-in lead sleeves to accept the terminal posts, and to which the terminal posts may be burned. When the cell covers are placed in position, they are sealed to the storage battery case by a suitable sealing compound. Interconnection between the plates of the cells is made by means of connector bars, perforated at their end to receive certain of the terminal posts, and burned thereto. The result is a storage battery, the top ofwhich presents not only the conventional filler wells, but also terminal posts for'all of the plate assemblies in each of the cells, and interconnections between some of them, all such current-carrying parts being electrically exposed.

In the practice of my invention 1 attain an accumulator, the top of which is devoid of exposed electrical parts exceptingfor terminal posts f j for the positive and negative plate assembliesof the two end cellsrespectively; Thus the top of y the storage battery is neater in appearance and" vidual cells, and cell covers provided through which the plate lugs might extend, to be burned together above some portion of the cell cover. However in construction of the prior art for this purpose the advantages of the present invention have not been attained, and various disadvantages have been encountered which it is one of the objects of this invention to oyercome. h Figures 1,- 2 and 3 illustrate an exemplary form of a cell cover which I employ. This is the cell cover for the end cells of a storage battery. There is a body indicated generally at I, having a depending skirt 2, preferably inwardlytapered An interiorly hollow structure 3 rises above ithe f central portion of the body. At the ends ofrthe body there are laterally extending depressions 5 and 5. Slots 1 and 8 open into these depressions and extend downwardly through the body oi the cell cover. The slots in the two depressions are respectively spaced to accept lugs on the sides of the positiveand negative plates respectively as will be clear from Figure '6.

The hollow portion. 3, which may be interiorly. reinforced with; ribs as desiredyforms-a gas col-w lection "space within the cell cover andiabove the plates. A filler well 9 of suitable form-is provided in the-:hollow'portion' 3. It will=be understood that; the filler, wellwill have a suitable filler cap (not-shown) :and that-it may be made to incor. porate any=of the non-overfill devices known in; the art. The particular one illustratedcomp-rises a tubular member-H, of 1ess,;diameter.thanthe 5. fillerxwell, :extending-downwardly from it so; as 1: to leave :an interior shoulder l5 having-a slanting portion, 1511 taking up the greater. portion; of: the area, oftheshoulder, A gas passageway-:16 isformedg-throughvthe shoulders -The non-overfilL device, also comprises a metalliowasher-nuch as a washerofleadplaced in the filler welliand resting on the shoulder. Whenthe filler-cap isremoved this washer lies .by gravity againstz-the slanting portionl5a, of the shoulder, closing they gas passageway l6. As a consequence, in filling. the-,cells, when the level--of llhxElBClll'OlYlJBplS- brought up to the bottom -ofthe tubular extena; 5 SiOl'l j"; the cell cannotbe filled further -but an addition. of water will simply cause. the electro i lyte. to rise-within; the tubularextensiom; vWhen y? the filler cap ;is placed in position the Washeris contacted-why itand caused -to lie against,the? shoulde zportion l5, thereby-openingthe gas .pas-

, sageway and venting; ,the cell through gas openings in the filler cap; Such a non-over'fill' con,- 1: struction; is? described and claimed in Patent No..;, 2,233,081 inthe named-Kellen; a 7 51) As will be clear from-Figured the portions :of the cell cover-body lyingrbetweenthe slots .Land 8 are preferablydownwardlytapered as at ii to: facilitatewin sertion-of the plate lugs which lugs are indicated:in-Figuredahl-and n, f In the cell covers for the end-cells 1, also. mold. terminal-post structures. These structures, as most Jelearly'shown inFigurc 15', comprise a ter--- minalspostsl 8, of suitable=size toreceive=the tam-. minalsnon the :battery leads, at the base of which. i posts there are formedaseries- Qfridges i9 01' other configurations the-- purpose of which is to anchor -the-post firm.ly in the substance of the cell cover, At the bottom of the post there is asidewise extending necl; 20 terminating ina laterally elongated bar-shaped element 2|. The f lower portion of this terminal post structure molded nto the m t rial t e cell c r, an it tembedded an fco ered reby a .22. ex- J terminal post 18. tral cell or oellsofv the storage battery will be 4 cepting that the terminal post proper [8 projects above the top of the hollow member 3, as shown, while the bar element 2| projects into the depression 6.

The skirt 2 at the end of the body I is recessed so as to provide a pair of shoulder elements 23 and M on the body. The cell cover will be molded from suitable composition such as hard rubber ,or other materiaI in ways hitherto current in the art. The mold part forming the top of the cell cover will of course be recessed to accept the The cell covers for the cenformed similar manner excepting that they will lack the terminal post elements i8, 20, 21.

suoha-cell cover is illustrated in section in Figures fi lil, l3, and lzl; It may be made in the same mold if desired by inserting a plug to take the placezof .the terminal post part 18.

My cell covers are preferably employed with molded -storage battery cases; of usual form, having a bolttom, side,and. endwalls, partition 7 elements defining -cells and transverse ribs on the bottom extending upwardlyinto the cellsand serving-as supportsior the bottomsof the bat-rv terypl ates. -Thestorage battery case, as, ill'llS-w trated 'inbfigure 6 ,and other figures, preferably M hasside wallszfi and zfiwhich are, formed .near...,. thei-nupper edges with abutments. 21 and ZB upon which the shoulders 23 and. 2.4. of the cell cover-may rest The partitions, such as the-one shown at 29, prelerably terminatebelow the tops of the sideandlend wallso'tthe battery case, and; at such a level. asfeithertobe coplanar with the top oii thebody i ofthe cell cover or to extend slightly .above, it..

Figured is illustrative of .amode. of assembly, of theelements in astorage battery cell. l 6 indi catesalug of a, plate of, one polarity. ll indicatesa lug of a plate ofranotherpolarity. anditwill be notedthat the length of the lug issuch (whentheibottoms of .the platerest on the bot tom ribs of the storage battery case) to bring the tops of the lugs above the levelsoi the depressions- 5 and 5 and preferably somewhat beyond the tops of thepartitions gli. A separator betweenthe plates of opposite polarity is indicated at 31). H

After theplates. and separators are assembled. in the cell, the vcell cover may be placedin position, with the plate lugs ifi and 11 extending, throughthe slots 'I and B. The platelugs may then be melted off or burned down into the re: cessesfi and fi, thuselectrically connecting them, together, the melted metal forminga cast bar r w hin. the rec s ei and Where t e ext ns c h Pla el s l5 an ardly beyon th bo m oi the re ses 5 and 6 is-not sufiicient to provide the desired mass of. metal for electrical conductivity; it is 0 i iher urview m i ve n h i add t ena me a t e re e 5an 6 b non ing or to employ connector bars for this pur f pose. Qne such connector bar is shown at 31in" Figure 7. It has 'a-slotted body providing tongues 32 to lie betweentheplate lugs; Another forin m. of connector bar is-shown at 33'in Figure sf and is slotted as'at 34 to accept the ends of the plate lugs, Such connector bars, where vused, willbe made of metal or alloy similar to the substance of the accumulator plates so as to be, fusible therewith byburning, Lead or lead alloy is ordi-, narily, vused,Similarly thesubstance of the 'terminal post members I8, 20, 2;! will be of m etalpr alloy fusiblewith the substance of the platelugss It will be understoodthatin the burning thet,

bar portion 2! of the terminal post element will 'be fused to the metallic bar lying or formed in the recess 6 so that the terminal post I8 will be in electrical contact with the plate lugs l'i.

Where connector bars such as 3| and 33 are employed, it is within the scope of my invention to mold them into the cell cover if desired. I may also form the bar portion of my terminal post member with teeth as shown in Figure 16 so as to produce a connector bar integral with the terminal post structure. This also will be molded into the cell cover, Where used. However I do not ordinarily prefer to mold connector bars in the cell covers during their formation, for the reason that portions of the connector bars may become covered with thin films of the molding composition which may interfere with proper flow of the metal during burning. I prefer therefore to add additional metal as may be required by pouring, or else to use separately formed connector bar elements which are put in place just prior to the burning. The exposed bar portion M of the terminal post construction may also become covered with a film of the molding composition of the cell cover; but by reason of its shape and position, it is readily cleaned.

It will be seen that in my preferred mode of assembly, I have obviated the use of jigs, and the formation of interconnected plate assemblies outside the storage battery case. The operations in my preferred procedure are very much simpler and less expensive, the storage battery case serving as the jig, and the wells or depressions 5 and 5 in the ends of my cell covers to control the burning and the formation of conductive metallic bars connecting the plate lugs of the several plate series.

It will be understood that interconnections between cells are required, e. g. a connection between the positive plates of one cell, and the negative plates of the next. It has also been indicated as will be most clearly appreciated from Figure 14 that the partitions 29 of the storage battery case do not rise much if at all above the level of the top of the body i. between cells may therefore readily be made across the tops of the partitions by means of jumper elements 35 in Figure 9, which may be placed across the tops of the partitions and burned to the connector bars lying in the recesses 5 and 6.

In Figure 11 I have shown the top of a storage battery assembled as thus far described. The battery case is indicated at 35. It is spanned laterally by the partitions 29. The assembly in this instance comprises three cell covers 31, 38 and 39. By the procedure outlined connector bars have been formed in the recesses at the ends of the cell covers. These connector bars are indicated at 4B, 4!, 42, 43, 44 and 4E. The first connector bar, 40 is integral and in electrical contact with the terminal post Ill. The second connector bar M is connected to the bar 43 of the cell cover 38 by the jumper 35. This jumper is of course made of metal or alloy fusible with the bars 4| and 43, and merely overlies the top of the partition 29 between cell covers 33' and 33. Similarly the connector bar 42 of cell cover 33 is connected with the bar 44 of cell cover 39 by the jumper 35a. The bar 45 of cell cover 39 is integral and in electrical contact with the battery terminal post l8a.

The next operation, the result of which is illustrated in Figures 12 and 13, is the pouring of sealing compound as at 46. The compound is Interconnections poured substantially to the height of the upper edges of the side and end walls of the battery case. It covers end portions and narrow-side portions of the cell covers, at the same time covering the connector bars 40 to 45, the jumpers 35 and 35a and the partition 29, adequately sealing the cells of the storage battery. Only the hollow central portion of the cell covers 3 38 and 39 project above the level of the sealing compound 46, as will be apparent from Figure 12. These raised hollow portions contain the filler wells and the two battery terminals. No other electrical parts are exposed.

After assembly as just described, the battery is ready for the introduction of electrolyte through the filler wells, and such forming operations for the accumulator as are incident to its conditioning for use.

Where the connector bars are molded in the cell covers, it is preferred to under-cut the walls of the depressions 5 and 6 as at 41 (see Figure 17). This provides retaining shoulders for the connector bars indicated by the reference character 48 in Figure 1'7. This forms a strong and durable structure and prevents dislodgement of the connector bars 48 during the assembling of the battery and the burning down of the battery plate lugs.

Particular stress is laid on that form of my connector bar 33 shown in Figure 8 of the drawings, as certain advantages arise from the use of this bar. The plate lugs are assured of adequate support and upon the burning down thereof the molten material will readily flow over all parts of the connector bar and will be united therewith.

Modifications may be made in my invention without departing from the spirit thereof. Having thus described my invention in certain exemplary embodiments, what I claim as new and desire to secure by Letters Patent is:

1. A storage battery cell cover comprising a body having a peripheral skirt, an interiorly hollow member providing a gas collection space rising above the level of said body centrally thereof, a filler opening formed in said member, end portions of said body having laterally extending recesses with spaced slots extending downwardly through said body to accept the lugs of plates in a cell, and a terminal member comprising a terminal post, a laterally extending neck and a connector member, molded into the interiorly hollow member of said cell cover so that said terminal post extends thereabove and said connector member extends laterally therefrom to the recess at one end of said body, a portion of said connector member lying in proximity to the slots in said recess whereby connection may be effected in said recess between plate lugs extending through said slots and said connector member.

2. The structure claimed in claim 1 wherein said slots terminate downwardly in flaring enlargements serving to guide said plate lugs therethrough.

3. The structure claimed in claim 1 wherein connector bars are molded into said cell cover, said connector bars having openings responding to and in communication with said slots, one of said connector bars being integral with the connector member of said terminal post.

4. The structure claimed in claim 1 wherein said slots terminate downwardly in flaring enlargements serving to guide said plate lugs therethrough, said body at its ends having shoulders 7 adapted torest1 upon-:ahutments in 7a;:st01'888 Number 'batterycase'. $51,433,680 2,5. yThastructureclaimed in claim 12 :wherein 1,907,420 that portion of the connectormember which lies 2,052,499 inuproximity to the slot comprises a transverse 2,223,226 1 connector bar. 2,287,802

. v 1 2,388,042 JOHN K. SHANNON. 2,450,359

References Cited in the file of this patent 10 UNITED STATES PATENTS mber Number -Name Date 202,163 1,183,810 Gardiner ;'"lVIay 16, '1916 419, 1,269,096 Land +June 11,1 1913 434,470 1,329,917 Marko x-Feb..3, 1920 15 462,004 1,413,226 1 High .;--Apr. 18; 1922 510.238

8 3: Name .wDate Ford Oct. 31', 1922 Finn. May 2,. 1933 strough Aug. 25, 1936 Rieser Nov. 26, .1940 H111 June 30, 1942 Daily Oct. 30, 1945 Sargent Sept. 28,1948

FOREIGN PATENTS Country Date Great Britain Aug. 16, 1923 Great Britain Nov. 13, 1934 Great Britain Oct. 3, 1935 Great Britain Mar. 1, 1937 Great Britain July 27, 1939 

